Would FLW approve of "Tilt Slab" concrete construc
Posted: Thu Nov 04, 2010 8:05 pm
I know Frank was enamoured with concrete - as it is such a plastic material, and will form any shape you want with relative ease. I also recall, from my reading of "Building With Wright" by Herbert and Katherine Jacobs that he placed a high value on a process of building a wall which resulted in the wall being complete as soon as it is created.
Having lost the Jacobs #1-inspired home I spent 3 years designing and 1 year building, I am now contemplating a second attempt at a home for myself and my new wife. This time it will not be based on a design of Frank's, but it will incorporate many of the design features of his Usonian homes.
As "Hot Blocks" are no longer rated for use without extra insulation in my location, I need a new way to assemble a wall which is highly insulated, zero maintenance and does not require anything other than erecting. (A "Hot Block" is a 250mm thick Concrete block which contains a 50mm panel of polystyrene as insulation. The remainder of the space is filled with concrete. The "R Value" of these is now below the latest building insulation requirements, so you'd have to build a wall outside them and insulate it, which sort of defeats the purpose...)
The Tilt Slabs I am looking at using are highly polished reinforced concrete panels of 240mm thickness with 100mm on the exterior and 120mm on the interior, with a 25mm layer of closed-cell foam between them. They exceed (by a factor of 2) the insulation requirements, and of course they have a huge internal thermal mass. (As much as 30 tons of it in a 3 bedroom house in fact.)
Services are provided by conduits laid down prior to the pouring. The panels are trucked the the site, laid on edge and secured to each other with steel. Job done.
It seems to me Frank would approve of such a system, as it results in incredibly quick construction times, does not require any painting, fitting, insulating or other work at all.
Try as I might, I can't come up with a down-side, and the price actually works out to be lower by the time everything is added up. AND, it won't come down in an 8+ Earthquake, either. We had a 7.1 here in September for those of you who weren't aware of the massive quake here in NZ on September 4th.
I have some fascinating plans in mind for the concrete panels also, and believe I can achieve a pretty desirable design using this method.
Having lost the Jacobs #1-inspired home I spent 3 years designing and 1 year building, I am now contemplating a second attempt at a home for myself and my new wife. This time it will not be based on a design of Frank's, but it will incorporate many of the design features of his Usonian homes.
As "Hot Blocks" are no longer rated for use without extra insulation in my location, I need a new way to assemble a wall which is highly insulated, zero maintenance and does not require anything other than erecting. (A "Hot Block" is a 250mm thick Concrete block which contains a 50mm panel of polystyrene as insulation. The remainder of the space is filled with concrete. The "R Value" of these is now below the latest building insulation requirements, so you'd have to build a wall outside them and insulate it, which sort of defeats the purpose...)
The Tilt Slabs I am looking at using are highly polished reinforced concrete panels of 240mm thickness with 100mm on the exterior and 120mm on the interior, with a 25mm layer of closed-cell foam between them. They exceed (by a factor of 2) the insulation requirements, and of course they have a huge internal thermal mass. (As much as 30 tons of it in a 3 bedroom house in fact.)
Services are provided by conduits laid down prior to the pouring. The panels are trucked the the site, laid on edge and secured to each other with steel. Job done.
It seems to me Frank would approve of such a system, as it results in incredibly quick construction times, does not require any painting, fitting, insulating or other work at all.
Try as I might, I can't come up with a down-side, and the price actually works out to be lower by the time everything is added up. AND, it won't come down in an 8+ Earthquake, either. We had a 7.1 here in September for those of you who weren't aware of the massive quake here in NZ on September 4th.
I have some fascinating plans in mind for the concrete panels also, and believe I can achieve a pretty desirable design using this method.


